Alfa Laval - PolyGhost Dewatering Skid Platform
Integrated modular sludge dewatering skid system engineered by PolyGhost for Alfa Laval decanter centrifuge applications in Virginia, USA.
Main Integrated Components:
• Alfa Laval Decanter Centrifuge
• PolyGhost Structural Dewatering Skid
• PolyGhost Octopus Dosimix Liquid Polymer Activation System
• PolyGhost Pelicanno Shaftless Conveyor System
• Seepex Progressive Cavity Feed Pump
• Seepex Inline Macerator
• PolyGhost Integrated Sludge Conditioning & Conveyance Piping
• PLC / Automation Integration
Designed as a compact plug-and-play sludge processing platform for advanced municipal and industrial biosolids dewatering operations.
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Alfa Laval - PolyGhost Robotic Sludge Dewatering Skid Platform
Integrated robotic sludge dewatering skid platform engineered by PolyGhost for Alfa Laval decanter centrifuge applications.
Main Integrated Components:
• Alfa Laval Decanter Centrifuge
• PolyGhost Structural Dewatering Skid
• PolyGhost Octopus Dosimix Liquid Polymer Activation System
• PolyGhost Pelicanno Shaftless Conveyor System
• PolyGhost Ghost Scooper Dried Sludge Distribution Robots
• Seepex Progressive Cavity Feed Pump
• Seepex Inline Macerator
• Integrated Sludge Conditioning & Conveyance Piping
• PLC / Automation Integration
This advanced plug-and-play sludge processing platform integrates robotic dry solids distribution technology for improved sludge handling, automated cake management, and optimized municipal biosolids dewatering operations at the Orocovis Wastewater Treatment Plant in Puerto Rico.
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KRAKEN ADS™ Technology - The Future of Sludge Dewatering
KRAKEN ADS™ (Annular Dewatering System) is PolyGhost’s next-generation sludge dewatering platform engineered to redefine conventional biosolids processing through continuous circumferential dewatering architecture.
Unlike traditional linear belt filter presses, the KRAKEN ADS™ platform utilizes a modular annular processing geometry designed for:
• Continuous Circumferential Dewatering
• Progressive Radial Compression Zones
• Integrated Sludge Conditioning
• Isolated Dewatering Chambers
• Compact Modular Footprint
• Automated Cleaning & Wash Systems
• Closed Atmospheric Processing
• Vacuum Odor & Gas Extraction
• Advanced Cake Conveyance Integration
• Smart PLC / Automation Integration
The KRAKEN ADS™ platform is being developed as a new architectural approach to municipal and industrial sludge dewatering, combining mechanical engineering, automation, process optimization, and advanced modular infrastructure into a scalable next-generation biosolids processing technology.
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PolyGhost Ghost Scoopers™ Are Redefining the Future of Intelligent Robotic Sludge & Dry Materials Distribution
PolyGhost Ghost Scooper™ Robots represent a new generation of automated dried sludge handling technologies engineered to improve safety, efficiency, and operational automation within municipal and industrial wastewater facilities.
Designed for continuous biosolids distribution and automated sludge management, Ghost Scooper™ systems integrate advanced robotic conveyance and smart material handling into modern sludge dewatering operations.
Key Features:
• Automated Dried Sludge Distribution
• Robotic Biosolids Handling
• Continuous Sludge Transfer Operations
• Reduced Operator Exposure & Manual Labor
• Integrated Conveyor & Dewatering Compatibility
• Compact Industrial Design
• Smart PLC / Automation Integration
• Municipal & Industrial Wastewater Applications
• Compatible with Alfa Laval & Modular Dewatering Platforms
Ghost Scooper™ technology expands PolyGhost’s wastewater platform beyond sludge dewatering by integrating robotics, automation, and intelligent solids handling into the future of biosolids processing infrastructure.
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PolyGhost Pelicanno™ Grit Removal Platform
PolyGhost Pelicanno™ systems are advanced shaftless conveyor platforms engineered for efficient grit, screenings, sludge, and heavy solids transport within municipal and industrial wastewater facilities.
Designed for high-performance material handling in demanding wastewater environments, Pelicanno™ platforms integrate robust mechanical conveyance, compact infrastructure design, and automated solids transfer into modern treatment operations.
Key Features:
• Advanced Grit & Solids Removal
• Shaftless Screw Conveyor Technology
• Heavy-Duty Municipal & Industrial Construction
• Reduced Maintenance & Wear Components
• Automated Solids Handling Operations
• Compact Modular Installation Design
• High-Efficiency Screenings & Sludge Transport
• Integrated PLC / Automation Compatibility
• Custom Engineered Wastewater Applications
• Compatible with Dewatering & Sludge Processing Systems
PolyGhost Pelicanno™ platforms are actively operating across multiple municipal wastewater treatment facilities, supporting the next generation of automated solids handling and wastewater infrastructure modernization.
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PolyGhost Pneumatic Octopus Dosimix™ Liquid Polymer Activation Technology
The Mixer and The Pump — All in One Reactor
PolyGhost Octopus Dosimix™ is an advanced pneumatic liquid polymer activation platform engineered to combine polymer dosing, activation, mixing, and pumping into a compact integrated reactor system.
Designed for municipal and industrial wastewater applications, the Octopus Dosimix™ platform utilizes PolyGhost’s proprietary hydro-mechanical activation architecture to improve polymer hydration efficiency, reduce fisheyes, minimize polymer degradation, and optimize sludge conditioning performance.
Key Features:
• Integrated Mixing & Pumping Reactor Design
• Pneumatic Liquid Polymer Activation Technology
• Compact Plug-and-Play Skid Integration
• Controlled Hydro-Mechanical Activation
• Reduced Polymer Consumption
• Improved Polymer Hydration Efficiency
• Reduced Maintenance & Mechanical Complexity
• Smart PLC / Automation Compatibility
• Municipal & Industrial Wastewater Applications
• Compatible with Dewatering & Sludge Processing Platforms
PolyGhost Octopus Dosimix™ systems are actively being integrated into advanced sludge processing and dewatering projects across North America, including municipal and industrial installations in California, USA.
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No electricity needed. Just plug air and play.
Caguas WWTP PolyGhost Pneumatic Octopus Dosimix™ Liquid Polymer Activation Technology
PolyGhost Octopus Dosimix™ is an advanced pneumatic liquid polymer activation platform engineered to simplify sludge conditioning through compact modular architecture and air-driven operation.
Unlike conventional polymer systems requiring:
• electric mixers,
• standalone transfer pumps,
• large activation tanks,
• static mixers,
• and complex controls,
the Octopus Dosimix™ combines:
✔ Polymer Activation
✔ Mixing
✔ Dosing
✔ Pumping
✔ Inline Conditioning
into a single integrated reactor platform.
Key Advantages
✔ No electrical motor required
✔ Pneumatic plug-and-play operation
✔ Compact modular footprint
✔ Reduced installation complexity
✔ Reduced maintenance requirements
✔ Lower energy consumption
✔ Integrated mixing & pumping architecture
✔ Municipal & industrial wastewater compatibility
The Octopus Dosimix™ platform is designed for next-generation sludge processing applications where simplicity, compactness, reliability, and intelligent polymer activation are critical.
This is not simply another polymer skid.
This is the evolution of compact integrated polymer activation infrastructure.
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In the future, robots will distribute sludge and dry materials without the use of shovels, skid steer loaders, or pivoting conveyors. That future is already beginning at Corozal WWTP.
The PolyGhost Ghost Scooper™ Robot introduces a new approach to automated biosolids handling by combining:
✔ Robotic Dry Solids Distribution
✔ Automated Sludge Handling
✔ Intelligent Material Transfer
✔ Reduced Manual Labor
✔ Reduced Equipment Dependency
✔ Continuous Distribution Operations
✔ Integrated Dewatering Compatibility
✔ Smart Industrial Automation
Designed for municipal and industrial wastewater applications, Ghost Scooper™ technology helps modernize sludge handling infrastructure by reducing operator exposure, simplifying solids management, and improving operational efficiency.
This is more than a conveyor.
This is more than automated handling.
This is the beginning of intelligent robotic biosolids distribution infrastructure.
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WEFTEC 2025: Ghost Scooper Robots + The OCTOBLOK Liquid polymer Activation Systems
100% Pneumatic Ghost Scooper Robot: Model GSL-10 - Just plug air and play!
The Ghost Scooper™ Robot represents a true disruption in sludge management and distribution. For decades, wastewater plants have relied on outdated, high-maintenance systems: augers, Dumpster-Veyors, autofill containers, skid steers, diverter gates, even trucks inching forward just to spread sludge.
Ghost Scooper™ replaces all of these with a compact robotic system that delivers precise linear and 360° coverage — fully automated with AI, sensors, and flexible drive options.
Results:
✅ Lower capital costs
✅ Reduced maintenance
✅ Safer operations
✅ Increased efficiency
✅ 100% Pneumatic or Electric
This isn’t just an upgrade, it’s the elimination of entire categories of heavy, unsafe, costly machinery.
The Ghost Scooper™ robotic technology is transforming how sludge is distributed; replacing outdated pivoting conveyors, diverter gates, skid steers loaders, moving dumpstes with one compact, AI-powered robotic system that delivers linear and 360° precision coverage.
100% Pneumatic OCTOBLOK™ Liquid Polymer Activation System - Just plug air and play!
✅ USPTO Patented Technology (2025)
The OCTOBLOK™ is the world’s first pneumatic, non-electric liquid polymer activation system powered by PolyGhost’s 2025 patented Octopus DosiMix™ Pump.
Unlike conventional setups that require separate dosing pumps, static mixers, and electrical power, the OCTOBLOK™ integrates everything into one compact unit.
Results:
✅ Compact
✅ Simple
✅ Disruptive
✅ 100% Pneumatic or Electric
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San German WWTP Optimized with PolyGhost's Octopus Dosimix Liquid Polymer Activation Systems. Just Plug air and Play!
Optimized with PolyGhost Octopus Dosimix™ Liquid Polymer Activation Systems operating with two belt filter presses.
Just plug air and play.
The PolyGhost Pneumatic Octopus Dosimix™ platform combines:
✔ Polymer Activation
✔ Mixing
✔ Dosing
✔ Pumping
✔ Inline Sludge Conditioning
into a compact integrated reactor system designed for advanced municipal sludge dewatering operations.
Installed at the San Germán Wastewater Treatment Plant, the Octopus Dosimix™ systems support dual belt filter press operations through simplified pneumatic polymer activation infrastructure requiring no electric mixers or large activation tanks.
Key Advantages:
✔ Pneumatic Plug-and-Play Operation
✔ Reduced Electrical Requirements
✔ Compact Modular Footprint
✔ Reduced Installation Complexity
✔ Integrated Mixing & Pumping Architecture
✔ Optimized Polymer Activation Performance
✔ Reduced Maintenance Requirements
✔ Compatible with Belt Filter Press & Dewatering Platforms
This is not simply another polymer system.
This is the evolution of compact intelligent polymer activation infrastructure for the next generation of wastewater treatment operations.
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Carolina WWTP Optimized with PolyGhost's Octopus Dosimix Liquid Polymer Activation Systems. Just Plug air and Play!
Optimized with PolyGhost Octopus Dosimix™ Liquid Polymer Activation Systems operating with two belt filter presses.
Just plug air and play.
The PolyGhost Pneumatic Octopus Dosimix™ platform combines:
✔ Polymer Activation
✔ Mixing
✔ Dosing
✔ Pumping
✔ Inline Sludge Conditioning
into a compact integrated reactor system designed for advanced municipal sludge dewatering operations.
Installed at the Carolina Wastewater Treatment Plant, the Octopus Dosimix™ systems support dual belt filter press operations through simplified pneumatic polymer activation infrastructure requiring no electric mixers or large activation tanks.
Key Advantages:
✔ Pneumatic Plug-and-Play Operation
✔ Reduced Electrical Requirements
✔ Compact Modular Footprint
✔ Reduced Installation Complexity
✔ Integrated Mixing & Pumping Architecture
✔ Optimized Polymer Activation Performance
✔ Reduced Maintenance Requirements
✔ Compatible with Belt Filter Press & Dewatering Platforms
This is not simply another polymer system.
This is the evolution of compact intelligent polymer activation infrastructure for the next generation of wastewater treatment operations.
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The Fully Automated PolyGhost's Octopus integrating our Poly-Savings PLUS+ HMI Controls.
How It Works Video.
The Fully Automated Pneumatic PolyGhost Octopus Dosimix™ Liquid Polymer Activation System.
The first of its kind.
Automatic control of dilution water and automatic control of neat polymer dosing flow — all within a 100% pneumatic system.
Operate locally or remotely.
Just Plug Air and Play.
For decades, the water and wastewater industries have relied on traditional liquid polymer activation systems built around:
• external dosing pumps,
• electric mixers,
• large activation tanks,
• and separate blending technologies.
Different manufacturers. Different names.
But fundamentally the same architecture.
Now take a closer look at the PolyGhost Octopus Dosimix™ platform.
This is something different.
The Octopus Dosimix™ introduces a new pneumatic Dosi-Mix technology engineered to:
✔ Dose neat polymer
✔ Blend simultaneously with dilution water
✔ Create instantaneous polymer activation
✔ Maintain constant polymer solution concentration
✔ Operate without conventional electric mixing systems
This new integrated Dosi-Mix architecture is part of PolyGhost’s 2025 USPTO patented Octopus technology platform.
Key Features
✔ Fully Automated Pneumatic Operation
✔ Local & Remote Operation Capability
✔ Manual Override Capability
✔ Precise Neat Polymer Dosing Control
✔ Precise Dilution Water Flow Control
✔ Compact Plug-and-Play Infrastructure
✔ Integrated Mixing & Pumping Reactor
✔ Compatible with Belt Filter Presses & Decanter Centrifuges
The Octopus Dosimix™ systems can be integrated directly with:
• Belt Filter Press control systems
• Decanter centrifuge control panels
• Municipal sludge dewatering systems
• Industrial biosolids processing platforms
Octopus Dosimix™ Pump Model: 1200/4-P
Dilution Water Range:
2 GPM – 20 GPM
Neat Polymer Dosing Range:
0.4 GPH – 4.0 GPH
This is not simply another polymer skid.
This is the evolution of intelligent pneumatic polymer activation infrastructure.
The All-in-One Pneumatic DosiMix Octopus™.
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2026 U.S. Patent No. 12,546,322 B2... GRANTED! THE ERA OF THE ROBOTS - Ghost Scoopers
The video shows our Pelicanno Conveyors + Patent Granted Robot! For years, I’ve been in the field starting up centrifuges, belt filter presses, fluid bed incinerators and sludge dewatering rental skids. And like every operator, I’ve picked up the shovel. Not once. Not twice. Many times.
When dried sludge starts piling up in a 20yd3 container, someone has to climb in and spread it.
And I never believed in standing outside giving instructions.
If the operator is shoveling… I’m shoveling too.
One day during a startup, I was inside that container again with heavy sludge, heat, long day and I stopped.
I looked at the conveyor outlet and thought:
Why are we still doing this?
Why have we accepted this as normal?
I turned to the operator next to me and said:
“I’m going to build a robot to do this job.”
Not because it sounded cool.
Not because I wanted a patent.
But because I was tired of watching good people do painful, exhausting work that a machine should be doing.
What followed were late nights of sketches, engineering hours, drafting, fabrication in the shop, and a lot of trial and error.
We built the prototype.
We called it the Ghost Scooper Robot.
A month later, we mounted it to the cake conveyor chute.
We pressed play.
When sludge started flowing, the robot came alive.
It rotated.
It projected.
It distributed the sludge across the container evenly, powerfully and without anyone stepping inside.
That moment is now protected as U.S. Patent No. 12,546,322 B2.
But this patent isn’t about machinery.
It’s about standing next to operators, not above them.
It’s about respect.
It’s about safety.
It’s about saying, “We can do better.”
To every operator who has ever climbed into a container with a shovel (me too):
This one is for you.
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Sludge Dewatering is our game... PolyGhost Plug and Play ISO-Container Plug and Play Trailers
PolyGhost Plug and Play Sludge Dewatering Skid Systems:
Our plug and play sludge dewatering skids are 100% versatile and disruptive. By integrating your decanter into our PolyGhost sludge dewatering skid your customers will get a state of the art system that integrates 2020 USPTO Patented Technologies on it plus the most versatile package system to comply with any strict demands anywhere.
PolyGhost’s team have brought something not seen before that will astonish you even more about these skids.
Send us your decanter and PolyGhost technologies will integrate your machine into a versatile sludge dewatering plug and play skid. We will design, create your drawings, submittals, and fabricate your skid following your engineering guidelines, your standards and your customers needs. We will test your skid in our facilities before its delivery. We will support you during start up, personnel training, operation and service.
Just one source... PolyGhost have it all.
We will size all the components for you! No matter how big or small is your decanter!
100% Pneumatic Octopus Dosimix Liquid Polymer Activation System Going To Georgia - US
This is PolyGhost’s disruptive Liquid Polymer Activation Technology. NO electrical components, NO control panel, NO external dosing pumps, NO external mixers, and NO polymer check valves… Just Plug Air and Play! The ALL IN ONE… The OCTOPUS Dosi-Mix Liquid Polymer Activation Tecnology. We are the dosing pump and we are the mixer… The All in One: PolyGhost Octopus.
This unit going to Georgia- US is 100% pneumatic version of our Octopus 3000 Dosi-Mix Liquid Polymer Activation System driven by #atlascopco PZB air motor with integrated air lubrication and regulation system.
Machine Type: Octopus 3000
System Operation: 100% Pneumatic
Dilution Water Range: 5 - 50 GPMs
Reaction Chamber High Shear Mixers: 4
PolyGhost Progressive Cavity Dosing Pump: V1 / V2
Polymer Dosing Dual Range: 0.7 - 7.0 GPH / 2.0 - 20.0 GPH
From 100% pneumatic to 100% Electric versions… The Octopus Technology is the 1st and the true meaning behind dosi-mix disruption.
100% Pneumatic Octopus Dosimix Liquid Polymer Activation System Going To Florida - US
This is PolyGhost’s disruptive Liquid Polymer Activation Technology. NO electrical components, NO control panel, NO external dosing pumps, NO external mixers, and NO polymer check valves… Just Plug Air and Play! The ALL IN ONE… The OCTOPUS Dosi-Mix Liquid Polymer Activation Tecnology. We are the dosing pump and we are the mixer… The All in One: PolyGhost Octopus.
This unit going to Georgia- US is 100% pneumatic version of our Octopus 3000 Dosi-Mix Liquid Polymer Activation System driven by #atlascopco PZB air motor with integrated air lubrication and regulation system.
Machine Type: Octopus 3000
System Operation: 100% Pneumatic
Dilution Water Range: 5 - 50 GPMs
Reaction Chamber High Shear Mixers: 4
PolyGhost Progressive Cavity Dosing Pump: V1 / V2
Polymer Dosing Dual Range: 0.7 - 7.0 GPH / 2.0 - 20.0 GPH
From 100% pneumatic to 100% Electric versions… The Octopus Technology is the 1st and the true meaning behind dosi-mix disruption.
Atlas Copco / PolyGhost
Today we received the visit of the great Atlas Copco North America Team!
Everyone had the chance to test and get a little wet while testing the forces behind our new pneumatic technologies! The Scooper Pump, Scooper Mixer and our CAT-5 Jet propulsion dry powder dissolution pumps.
Thanks Peter Muirhead and Christopher Hof for flying to my island showing interest in our innovative adventures and your constant support towards PolyGhost’s developments.
We appreciate it!
We generated and discussed some important calculations. They revealed that our new Ghost Scoopers Dry Sludge Distribution Robots can be driven with #atlascopco rotary air motors. This means that our customers can select between electric or pneumatic driven Ghost Scoopers.
Link video of the PolyGhost Scooper: https://lnkd.in/eXvARteZ
Regarding our Pneumatic Submersible Scooper Pumps and Mixers… we can go bigger in size and we can even fabricate a submersible Scooper pump that will fit inside your pocket! Endless possibilities in the horizon!
Link video of the pneumatic submersible Scooper Pump Tests: https://lnkd.in/eY2RGSTv
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The Technology That Started the Platform. The ALFA GHOST Liquid Polymer Activation System - Barceloneta WWTP
One of the earliest commercial deployments of PolyGhost's patented polymer activation technology.
Installed at the Barceloneta Wastewater Treatment Plant, the Alfa Ghost™ system combined automated dilution water control, precision polymer dosing, and proprietary PolyGhost mixing technology into a compact liquid polymer activation platform designed to optimize sludge conditioning and dewatering performance.
Main Technologies:
• PolyGhost Patented Polymer Activation Mixing Reactor Technology (2020 USPTO Patent)
• Automated Polymer Dosing Control
• Automated Dilution Water Control
• Integrated Mixing & Activation Chamber
• PLC / HMI Automation System
• Municipal Sludge Conditioning Platform
The Alfa Ghost™ represented an important milestone in PolyGhost's evolution from polymer activation equipment toward integrated sludge processing platforms.
Today, the engineering concepts first proven through the Alfa Ghost™ platform continue to evolve within the Octopus Dosimix™, HammerHead™, DOSI-MACERATOR™, and next-generation PolyGhost sludge processing technologies.
This is where the platform journey began.
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Most wastewater technologies promise better performance. Very few can demonstrate actual savings.
These are the latest results from three municipal sludge dewatering facilities using PolyGhost's patented liquid polymer activation technology:
📍 Mayagüez WWTP
✅ 65% Reduction in Polymer Consumption
💰 Approximately $125,000/year in savings
📍 Caguas WWTP
✅ 65% Reduction in Polymer Consumption
💰 Approximately $125,000/year in savings
📍 Bayamón WWTP
✅ 45% Reduction in Polymer Consumption
💰 Approximately $50,000/year in savings
Combined annual savings:
💰 Over $300,000 per year
And that's from only three facilities.
Each installation utilizes a PolyGhost Ghost Skid™ integrating:
✔ PolySurf+™ Polymer Savings Interface
✔ Dual or Triple Seepex Progressive Cavity Dosing Pumps
✔ PolyGhost Polymer Activation Technology
✔ Grundfos Booster Pumps
✔ Schneider Electric Controls & Automation
✔ Advanced Sludge Conditioning Architecture
But the real story isn't the equipment.
The real story is optimization.
Less polymer.
Better cake dryness.
Improved centrate quality.
Reduced hauling costs.
Lower operating expenses.
This is what happens when wastewater infrastructure is engineered around process efficiency rather than simply equipment replacement.
Now imagine this technology deployed across an entire municipal utility network.
If similar savings were achieved across hundreds of treatment facilities, the annual impact could reach into the millions of dollars while simultaneously improving dewatering performance.
For years, wastewater facilities have accepted high polymer consumption as a normal operating cost.
PolyGhost challenged that assumption.
From operators to operators.
Optimization Strong.
More Production. More Savings. Pelicanno Biosolids Conveyor Systems by PolyGhost.
At the Caguas Wastewater Treatment Plant, sludge dewatering capacity wasn't being limited by the dewatering equipment itself.
The bottleneck was dried sludge logistics.
Many facilities invest in larger belt filter presses and centrifuges but overlook a critical question:
👉 What happens when the sludge containers fill up?
If containers cannot be replaced quickly, sludge production slows down, operators intervene manually, and dewatering performance suffers.
To solve this challenge, Caguas WWTP integrated PolyGhost Pelicanno™ Biosolids Conveyor Systems into their sludge handling infrastructure.
The results:
✔ Automated dried sludge distribution
✔ Increased container loading capacity
✔ Up to (8) 20-yard biosolids containers filled during a single morning shift
✔ Continuous sludge hauling operations
✔ Reduced production interruptions
✔ Improved dewatering efficiency
But that's not all.
The facility is also operating with PolyGhost Liquid Polymer Activation Technology and has achieved:
💰 Approximately $130,000 per year in polymer savings
The combination of:
• Advanced polymer activation
• Optimized sludge logistics
• Intelligent biosolids conveyance
creates something much bigger than equipment upgrades.
It creates operational optimization.
Better dewatering.
Higher production.
Lower operating costs.
This is what happens when wastewater infrastructure is engineered as an integrated platform instead of a collection of disconnected machines.
From operators to operators.
Optimization Strong.
👻 There is no scientific evidence that ghosts exist. But there is one Ghost that has been haunting the liquid polymer activation market since 2020.
During a site visit to the Mayagüez WWTP sludge dewatering facility, I captured a unique moment:
One PolyGhost Ghost™ Liquid Polymer Activation System operating three Alfa Laval Ashbrook belt filter presses.
One Ghost.
Not four polymer systems.
Not multiple activation units.
One Ghost.
Powered by PolyGhost's 2020 USPTO-patented polymer activation technology.
The result?
✔ Reduced polymer consumption
✔ Simplified operations
✔ Reduced equipment footprint
✔ Lower maintenance requirements
✔ Improved sludge conditioning
✔ Optimized dewatering performance
Ghost S™ Platform Specifications
• PolyGhost Polymer Activation Technology
• 0.5 HP PolyGhost Blending Reactor
• 4,000 GPH Mixing Capacity
• (3) Seepex Progressive Cavity Dosing Pumps
• Grundfos CR Dilution Water Booster Pump
• Schneider Electric 316SS NEMA 4X Control Panel
• PolySurf+™ Polymer Savings Interface
• 304 Stainless Steel Structural Skid Platform
Installed Location
📍 PAS Mayagüez WWTP - Puerto Rico
Today, facilities operating PolyGhost polymer activation systems are reporting substantial reductions in polymer consumption while improving sludge dewatering performance.
What started as a polymer activation system has evolved into something much bigger.
It became the foundation for:
• Octopus Dosimix™
• HammerHead™
• DOSI-MACERATOR™
• Integrated Dewatering Platforms
• The PolyGhost Wastewater Technology Platform
We didn't set out to build another polymer system.
We set out to challenge the way sludge processing is done.
And it all started with a Ghost.
From operators to operators.
Optimization Strong.
GhostBlok™: Compact Size. Industrial Performance.
The PolyGhost GhostBlok™ Liquid Polymer Activation System was engineered to do both.
Installed at the PAS Patillas Sludge Dewatering Facility, this compact polymer activation platform supports an Alfa Laval ALDEC 45 centrifuge while occupying only a fraction of the footprint of traditional polymer systems.
Integrated Technologies
✔ PolyGhost GhostBlok™ Liquid Polymer Activation Platform
✔ 2020 USPTO Patented Polymer Activation Technology - PolyGhost Mixing Reactor Technology
✔ Alfa Laval ALDEC 45 Decanter Centrifuge
✔ LMI Milton Roy Precision Dosing Pump
✔ Netzsch Progressive Cavity Sludge Feed Pumps
✔ PolyGhost High-Efficiency Blending Reactor
✔ Compact Modular Skid Architecture
GhostBlok™ Performance
• PolyGhost Blender Motor: 0.33 HP
• Maximum Dilution Water Capacity: 20 GPM
• Compact Footprint
• Automated Polymer Activation
• Precision Polymer Dosing
• Municipal Sludge Dewatering Optimization
While conventional polymer systems continue to grow larger and more complex, GhostBlok™ demonstrates a different philosophy:
Smaller.
Smarter.
More efficient.
Because successful sludge dewatering isn't determined by the size of the equipment.
It's determined by how effectively polymer is activated, conditioned, and delivered to the process.
This compact platform helps optimize:
✔ Polymer consumption
✔ Floc formation
✔ Centrate quality
✔ Cake dryness
✔ Overall dewatering performance
Innovation never sleeps.
And this Ghost is proof that big results can come from very small footprints.
From operators to operators.
Optimization Strong.
PolyGhost's Pelicanno™ Conveyors
PRASA's AAA 92 MGD Wastewater Treatment Plant Headworks was modernized with new Pelicanno™ screenings handling and distribution systems designed to improve solids management, operational efficiency, and long-term reliability.
Project Scope
✔ (2) Two 45-foot Horizontal Pelicanno™ Shaftless Conveyors
✔ (2) Two 28-foot Inclined Pelicanno™ Shaftless Conveyors
✔ (4) Four Motorized Pelicanno™ Open/Close Distribution Gates
✔ New Stainless Steel Maintenance Platforms
✔ Additional Headworks Infrastructure Upgrades
Project Delivery
📍 Puerto Rico Aqueduct and Sewer Authority (PRASA)
📍 92 MGD Wastewater Treatment Facility
📍 Design-Build Turn-Key Contract
📍 Final Construction Stage
This project demonstrates the importance of integrating screenings handling, maintenance accessibility, and distribution automation into a complete wastewater infrastructure solution.
Because effective headworks operations are not simply about removing screenings.
They are about continuously moving, distributing, and managing solids safely and efficiently throughout the entire process.
This is where Pelicanno™ technology excels.
Designed for:
✔ Municipal Wastewater Facilities
✔ Heavy Solids Handling
✔ Shaftless Conveyance Applications
✔ Automated Distribution Systems
✔ Long-Term Reliability in Harsh Environments
PolyGhost = Turn-Key Success.
Pelicanno Strong.
Choctaw Nation Mobile Sludge Dewatering Platform – Louisiana, USA
Designed, manufactured, assembled, programmed, and factory-tested by PolyGhost in Puerto Rico, this Alfa Laval / PolyGhost trailer-mounted sludge dewatering platform was delivered to the Choctaw Nation Municipality in Louisiana as a complete plug-and-play biosolids processing solution.
The integrated system combined:
-
Alfa Laval Decanter Centrifuge
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PolyGhost Structural Dewatering Platform
-
PolyGhost Liquid Polymer Activation Technology
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PolyGhost Pelicanno™ Conveyance System
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Automated Process Controls & PLC Integration
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PolyGhost Trailer-Mounted Mobile Deployment Architecture
Engineered for rapid deployment and simplified operation, the platform allowed municipal operators to perform sludge dewatering operations from a fully integrated mobile processing unit.
This project represents an early example of PolyGhost's vision to move beyond individual equipment and develop complete sludge handling and dewatering infrastructure platforms.
Designed in Puerto Rico. Manufactured in Puerto Rico. Tested in Puerto Rico. Delivered to Louisiana, USA.
A wastewater infrastructure platform engineered by operators, for operators.
North Carolina, USA — A fully pneumatic PolyGhost Octopus Dosimix™ Liquid Polymer Activation System ready for shipment. No electricity required. Just plug air and play.
North Carolina, USA - PolyGhost Octopus Dosimix™ Pneumatic Liquid Polymer Activation System
No electricity. No mixers. No complicated installation.
Just plug air and play.
Designed and manufactured by PolyGhost, this pneumatic Octopus Dosimix™ system represents a new generation of liquid polymer activation technology engineered to simplify sludge conditioning operations while reducing footprint, maintenance requirements, and installation complexity.
Key Features
✔ 100% Pneumatic Operation
✔ No Electric Mixer Required
✔ Integrated Mixing and Pumping Technology
✔ Compact Plug-and-Play Design
✔ Precise Polymer Dosing Control
✔ Adjustable Dilution Water Control
✔ Municipal & Industrial Wastewater Applications
✔ Remote or Local Operation Capability
Unlike conventional polymer activation systems that depend on electric mixers, activation tanks, and multiple auxiliary components, the Octopus Dosimix™ integrates mixing, activation, dosing, and pumping into a compact modular platform.
Built for Simplicity. Engineered for Performance.
This unit was delivered to North Carolina as part of PolyGhost's continuing expansion of advanced polymer activation technologies across North America.
One compact platform. One air connection. One solution.
PolyGhost Octopus Dosimix™.
The Mixer. The Pump. The Reactor. All in One.
How Many People Have Ever Seen a Vortex Move Against Gravity?
At Humacao WWTP, PolyGhost Pelicanno™ HydroCyclone Technology creates a continuous vortex powerful enough to separate grit from wastewater 24 hours a day.
While gravity pulls sand and heavy solids downward, the cleaned water vortex rises through the center of the cyclone and exits the system.
No screens.
No moving parts inside the cyclone.
Just physics engineered into wastewater infrastructure.
Sometimes innovation isn't about adding complexity.
Sometimes it's about making gravity work for you.
PolyGhost Pelicanno™ HydroCyclone Technology.
PolyGhost Pelicanno™ Grit Classifiers Technology.
Where wastewater meets physics.
Where grit meets its match.
Watching Gravity Get Defeated Every Day
Most people see a pipe.
Engineers see a vortex.
At Humacao WWTP, PolyGhost Pelicanno™ HydroCyclone Technology continuously removes grit from wastewater using the power of centrifugal separation.
Inside every HydroCyclone, wastewater enters under pressure and creates a high-velocity vortex.
Heavy grit particles are forced downward for removal.
Cleaned wastewater exits through the center vortex finder.
What makes it fascinating is that the internal vortex actually travels upward while gravity pulls solids downward.
A continuous separation process operating 24 hours a day, 7 days a week.
Main Integrated Components
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PolyGhost Pelicanno™ HydroCyclone Separators
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PolyGhost Pelicanno™ Grit Classifier
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PoyGhost Continuous Vortex Separation Technology
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PolyGhost Pelicanno Automated Grit Conveyance
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PolyGhost Municipal Headworks Protection System